"If you want a good, reliable, classic feeling motorcycle, it's tough to beat a Sportster."
--Colorado Jeff
From the Boutique:
What Wrench Fits What
by Bob Bowman (2001)
http://people.montana.com/~bowman/Sportster/SportsterIntro.htm
| Torx | T25 | control housing screws |
| T27 | clutch inspection cover control clamps |
|
| T40 | front brake disk front wheel hub plate |
|
| T45 | rear brake disk mounting bolts fork bracket pinch screws |
|
| Allen | 6 or 7 mm | fork damper tube screw |
| 5/32 | sissy bar mounting screws primary chain inspection cover screws |
|
| 3/16 | primary cover screws rocker box cover screws gearcase cover sprocket cover sissy bar side plate mounting screws |
|
| 1/4 | front fender bolts handlebar clamp bolts eyebrow bolts coil bracket bolt left footpeg mount screws rear master cylinder mounting screws belt guard mounting screw primary adjuster screw |
|
| 5/16 | upper engine mounts front axle pinch bolt |
|
| 3/8 | timing plug | |
| Hex Head | 5/16 | heat shield worm drive clamps brake line mounting clips horn mounting bracket screws |
| 3/8 | voltage regulator mounting screws | |
| 7/16 | coil mounting screws battery strap nut brake pedal adjustment screw |
|
| 10mm | horn mounting nut battery terminal screw throttle cable adjustment jam nut |
|
| 1/2 | front fender bolt nuts enricher bracket front directional signal mounts mirror mount coil bracket bolt brake pedal adjustment screw locknut |
|
| 9/16 | lower front engine mounts front axle pinch bolt upper shock mounting bolt belt tension adjuster screws upper front engine mount screws rear engine mount bolts |
|
| 5/8 | front directional swivel nut spark plugs |
|
| 11/16 | lower front engine mount flange nuts | |
| 3/4 | front axle nut lower shock mounting bolt headlight mounting bolt |
|
| 7/8 | primary chain adjuster screw locknut | |
| 15/16 | rear axle nut stem bolt |
|
| 1 3/8 | fork tube cap | |
| Twelve Point | 3/8 | caliper banjo bolts rear master cylinder banjo bolt |
| 7/16 | front master cylinder banjo bolt | |
| 1/2 | head screws | |
| Phillips | #1 | headlight clamp ring directional signal lens screws taillight lens screws |
| #3 | ignition module cover screws | |
| #4 | air cleaner cover screws |
